Comprehensive Service & Maintenance for Industrial Robotics
Like all manufacturing equipment, industrial robots and robot systems need planned maintenance to reduce unscheduled repairs. As a result, you prevent failures that cause slowdowns or shutdowns and maximise output. Furthermore, when robots don’t have regular maintenance checks, performance and consistency suffer on the production line, which can be costly. In worst cases, parts break and cause a shutdown of production.CNC Robotics specialises in providing its customers with the services required to keep their robots and associated automation equipment running at optimum efficiency. Furthermore, a range of annual service options are offered, all at affordable prices, to minimise unplanned downtime. These can include a risk assessment to evaluate and assess your system and then create a spare-parts inventory.
Get in touch with a dedicated engineer
We have a dedicated team of highly trained KUKA robot specialists and engineers to support our customers when repairs are required. The team can rapidly resolve many issues by using our stocks of replacement parts, therefore minimising delays in shipping new components.
Repairs
At CNC Robotics, we have a team of highly skilled and experienced engineers, who specialise in Kuka robot repair. Our team is equipped which enable us to identify and troubleshoot any issues quickly and accurately. Whether your Kuka robot has experienced mechanical damage, electrical issues or software problems, we have the expertise to repair it and restore it to its full functionality. Our breakdown repair services cover all aspects of robot repair, including:
Electrical repairs
Electrical repairs
Our team can diagnose and repair electrical issues that may be affecting your robot, including damaged cables, PLCs, encoders, faulty sensors or issues with the control system.
Our team can diagnose and repair electrical issues that may be affecting your robot, including damaged cables, PLCs, encoders, faulty sensors or issues with the control system.
software repairs
software repairs
We can diagnose and repair software-related issues that may be impacting your Kuka robot, including programming issues, control system problems, and other software-related glitches.
We can diagnose and repair software-related issues that may be impacting your Kuka robot, including programming issues, control system problems, and other software-related glitches.
Fast and efficient breakdown repair
At CNC Robotics we understand that time is of the essence when it comes to repairing your KUKA robot. That’s why we offer fast and efficient breakdown repair services, with most repairs completed within a matter of days. Our team works closely with you to ensure that your KUKA robot is back up and running as quickly as possible, with minimal downtime and disruption to your operations.
If you’re looking for reliable and efficient servicing solutions for your robotic systems, look no further than CNC Robotics. Contact us today to learn more about our servicing options and how we can help you maintain and optimise your robotic systems.
Frequently Asked Questions
How much does it cost to maintain a robot?
The cost of maintaining an industrial robot can vary significantly based on several factors, including the type of robot, its usage intensity, the complexity of tasks it performs, and the environment in which it operates. Here's a breakdown of the key elements that influence maintenance costs:
Type of Robot: Different robots have different maintenance needs. For example, a simple pick-and-place robot will generally have lower maintenance costs compared to a more complex 3D printing or machining robot system, which may require more frequent and specialized care.
Usage Intensity: Robots that operate continuously or perform high-intensity tasks will typically incur higher maintenance costs due to increased wear and tear.
Complexity of Tasks: Robots performing complex, precision tasks may need more frequent calibration and fine-tuning, adding to maintenance costs.
Operating Environment: Robots used in harsh environments (e.g., high temperatures, exposure to chemicals, or abrasive materials) may require more frequent maintenance and part replacements.
Preventive Maintenance Schedule: Regular preventive maintenance can actually reduce overall costs by preventing major breakdowns. However, this does mean a consistent investment in routine checks and servicing.
Spare Parts and Repair Costs: The availability and cost of spare parts can significantly impact maintenance expenses. Proprietary parts tend to be more expensive than generic ones.
Technical Expertise Required: The cost of skilled labor for maintenance, especially for complex robots, can be a substantial part of the maintenance budget.
For businesses, it's crucial to factor in these maintenance costs when calculating the total cost of robotic systems, as they can impact the overall return on investment (ROI). CNC Robotics provide one off maintenance call outs and also offer regular maintenance packages, which start from £2,500 per year.
What robots do you service?
As a KUKA Platinum System Partner with over 10 years of experience, our primary focus is on servicing KUKA robots. This involves a comprehensive range of models within the KUKA portfolio, tailored to various industrial applications. Our expertise encompasses:
Industrial Robots: Handling a broad array of KUKA's industrial robots, from compact, versatile models to large, heavy-duty robots capable of managing significant payloads.
Specialized Robots: Our service expertise may also extend to robots designed for specific tasks such as 3D printing, machining, welding, painting, assembly, or material handling, depending on the requirements of our clients.
Software and Control Systems: Proficiency in KUKA’s control systems, software platforms, KUKA smartpads, and user interfaces is a key part of our service, essential for optimizing robot performance and integrating them seamlessly into various industrial operations.
Custom Solutions: As a Platinum Partner, we are also equipped to develop and service bespoke robotic solutions, leveraging KUKA technology to meet unique client needs.
Our services include comprehensive maintenance, repair, software updates, troubleshooting, and training and consultancy services. This ensures that our clients fully benefit from their investment in CNC Robotics systems. Our longstanding partnership with KUKA underscores our deep knowledge and high-level expertise in their robotics technology and solutions.
What kind of maintenance do robots need?
Routine cleaning, lubrication, calibration, software updates, battery maintenance, data backup management, end effector maintenance, component replacements, CAD/CAM calibration.
How often do robots need maintenance?
Routine maintenance: Including cleaning and basic inspections. Such as; greasing joints and gears, checking for defective seals and tightning bolts.
Scheduled maintenance: This involves more comprehensive checks, calibrations and replacement of worn parts.
Predictive maintenance: Our sensors and monitoring systems can extend maintenance lifetime by proactively identifying issues before they arise.
What service & maintenance do CNC Robotics offer?
Maintenance and Repair: Routine maintenance and repair services are crucial to keep robotic systems in optimal working condition.
Upgrades and Retrofits: We offer upgrades or retrofitting services to enhance the capabilities of existing robotic systems.
Technical Support: We provide technical support and troubleshooting services, including remote assistance.
Spare Parts Supply: We maintain an inventory of spare parts and components for our robotic systems.
On-Site Support: For more complex issues or repairs, we offer on-site support, dispatching technical engineers to a client's facility.
Do you only service robots?
As well as industrial robots, we have a range of system partners who's products we can also take care of. Such as:
CEAD: We are official CEAD Group partners and resellers for the UK market and can provide dedicated local support and maintenance on all CEAD equiptment.
HITECO: We full cover with HITECO spindle's and products.
MELTIO: We work alongside MELTIO professional partners, 3DGBRE to service, support and share knowledge on MELTIO 3D printing technology.
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