




PASTE_PRO
Large Format Additive Manufacturing system that 3D prints polyurethane paste directly, replacing the time and material waste of traditional tooling board methods. Print large-format mould surfaces and composite tooling faster, with less material, and without the manual pasting process.

System Overview
The Paste Pro is a large-format additive manufacturing system designed to 3D print polyurethane paste at high speed, building up mould structures, tooling surfaces, and composite parts rapidly before CNC machining them back to the finished profile. The system prints at a rate that makes large-format builds genuinely practical — significantly reducing the time it takes to go from design to a machinable structure compared to blocking up tooling board.
The paste material is a direct alternative to 0.8 density tooling board, offering the same machinability and surface quality once printed and cured, but without the waste generated and visible bond lines. Rather than machining away most of a solid block, you print close to net shape and machine only what you need.
| Features | |
|---|---|
| Robot Variant | KUKA KR120 R3100 Quantec |
| Payload Capacity | 120kg |
| Reach | 3100mm |
| Nozzle Diameter | 10mm - 40mm |
| Material Output | 60L/h |
| Max Part Dimensions | 2000mm x 1000mm x 1000mm (LxWxH) |
| Cell Footprint | 5000mm x 4000mm x 2500mm (LxWxH) |
| Material Compatibility | 2-part Component Polyurethane Paste |
| Material Density | 0.85g/cm³ |
Technical Data Portal
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Industry Applications

Aerospace
Improve tooling lead times by 3D printing patterns, moulds and fixtures to a near net shape directly from CAD.
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Automotive
3D print large format patterns and low temperature moulds as an alternative to machining tooling board.
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Marine
Remove plug manufacturing from your process by printing PU models directly without any support structures.
+ Learn MoreOptional Upgrades
Optional extras to enhance performance.

Linear Track
Print bigger parts by increasing the working envelope of the robot with a linear rail.

Heated Printbed
Control the temperature of the print surface to ensure a higher rate of successful prints.

PIR Guarding
Upgrade to a full PIR enclosure with steel-faced panels and a motorised roller door.
Download Resource
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