AI Build

Ai Sync by AI Build

Fully automated toolpath generation for Industrial Additive Manufacturing

Push the boundaries of AM engineering

We have partnered with AiBuild to offer a full turnkey industrial additive manufacturing solution. Developed for real world applications in automotive, aerospace, marine, energy and construction, AiSync™ additive manufacturing software accelerates and automates the creation of even the most advanced, multi-axis builds via an intuitive UI.

AiSync™ clients report 86% faster toolpath generation, reducing the number of failed builds by 65%, improving the strength of parts by 3 times, and providing an overall efficiency gain of 90% in build time.

Ai Sync was developed to combat high failures in 3D printing and adoption of 3D printing in businesses. The software enables quicker adoption of 3D printing at large scale and gives the end user a platform to prepare tool paths, control robots and understand efficiency of production.

Applications

Non Planar Toolpaths

Multi-planar Toolpaths

Segmented Toolpaths

Ai Sync overview

Enhancing the accuracy and quality of each print, AiSync™ has intelligent capabilities built-in including build simulation, collision and error detection, ensuring high quality manufactured parts. Optimised material usage, leads to reductions in material costs and part weight, whilst maximising output. The cloud-based platform offers flexibility to manufacture parts locally or remotely through real-time connectivity. Machines can be monitored and controlled in another location, whether in the same building or another continent.

MULTI AXIS PARAMETRIC TOOLPATHS

Fully parametric reusable toolpaths, nonplanar, multiplanar, segmented slicing strategies.

ROBOT & GANTRY SYSTEM SIMULATION

Unlock new path planning strategies made possible bya 6-Axis industrial robot. Print from a range of angles and surfaces without the need of support structure.

SUPPORTS VARIOUS 3D MODELS

Supports typical design file formats (OBJ, STEP, STL, 3MF, GLTF).

COLLISION & ERROR DETECTION

Set up a digital twin of your robot environment so you can interactively explore, replay and analyse captured data to identify deviations and defects quickly

CNCR Metal Additive System, with Meltio Engine and Ai Sync software

The turnkey system contains the hardware, metal 3d printing engine from Meltio, a Kuka robot and software from Ai Build, which is integrated together by CNC Robotics. Ai Sync AM software can directly manage multiple additive manufacturing systems, printing in multiple materials, in any location via one platform.

This technology, when expertly integrated by CNC Robotics with a Meltio system, provides customers with reliable, repeatable production of metal AM parts, thus reducing the need for traditional manufacturing techniques or remanufacturing of existing parts.

This system is also backed by one of our partners and additive manufacturing experts, 3DGBIRE. Their team explain how this system utilizes Ai Sync software and the significant benefits to industry applications.